Development and Performance Evaluation of Recycled Textile Composites for Creative Architecture
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Abstract
This study evaluates the potential of epoxy–resin composites reinforced with recycled textiles as architectural finishing materials, with the aim of identifying suitable resin-to-textile ratios and fabric lay-ups. Four resin-to-textile mass ratios were investigated—1:0.5, 1:0.4, 1:0.3, and 1:0.2—together with three reinforcement configurations: 1) cotton textile fibers (EC), 2) polyester fabric sheets (EP), and 3) a hybrid of both fibers and sheets (ECP), stacked in discrete layers. Physical properties (surface characteristics, density, water absorption, and thickness swelling) and mechanical performance (flexural strength) were determined and benchmarked against the Thai Industrial Standard for plywood products (TIS 876-2565).
The results show that EP panels exhibited a smoother and glossier surface than EC panels, which displayed a rougher texture with visibly alternating fibers. All three lay-up schemes afforded wide aesthetic latitude for color and pattern design. The EP composite achieved the highest flexural strength (42.49 MPa), relatively high density (865.54–1075.51 kg/m³), low water absorption (0.38–4.87%), and the lowest thickness swelling (0.02–0.08%), followed by the EC and ECP composites, respectively. When compared with TIS 876-2565, the optimal resin-to-textile ratio was 1:0.2, yielding flexural strength exceeding the plywood standard along with favorable physical properties. These findings indicate that the developed composites are promising for advancement into decorative wall panels and furniture components.
In summary, epoxy–resin composites incorporating recycled textiles offer a compelling alternative for architectural finishes that adds value to textile waste and mitigates solid-waste burdens, while supporting upcycling practices and the transition toward a circular economy.
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References
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